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Preparation of Alumina Ceramics with Nano-η-Al2O3 Powder by Hot-pressed Sintering

ZHANG Chao, ZHANG Ling, ZHENG Peiyu, LI Fengyou, ZHANG Huan
(School of High Temperature Materials and Magnesium Resource Engineering, University of Science and Technology Liaoning, Anshan 114051, Liaoning, China)

Abstract: High-purity alumina ceramics were fabricated by hot-pressed sintering using MgO as additive. Nano-η-Al2O3 powder was used as the raw material. The densification, microstructure evolution and mechanical properties of the alumina ceramics were studied by the Archimedes method, SEM and the three-point bending test. The results show that the nano-η-Al2O3 is small in size and high in activity, and it is transformed to α-Al2O3 at 1084 °C; the addition of MgO can produce liquid phase during sintering, promote ion diffusion and accelerate reaction sintering, and the optimum content of MgO of 1.0wt.% is found. The relative density of the sample sintered at 1400 °C is 99.2%, and there is a more uniform distribution of matrix grains with an average size of 2 μm. The bending strength and the fracture toughness of the sample are 475 MPa and 5.1 MPa·m1/2, respectively.

Key words: nano-η-Al2O3; hot-pressed sintering; MgO; microstructure; mechanical properties

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